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Commercial Composting with EM®

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In Vessel Composting Using Effective Microorganisms
  • Increase Aerobic Bacteria Counts
  • Decrease Turn around Time
  • Decrease Production Costs
  • Eliminate Odors
  • Composting is an environmentally-conscious waste management method. At present, the fundamental challenge composting facilities face is in properly aerating the piles. Within minutes of turning piles begin to go anaerobic which can lead to pathogen growth, production of greenhouse gases and odors, and attraction of pests (vectors). Rising diesel and equipment costs have made the turning of compost the main input cost. Frequent turning also exacerbates odor and dust issues, releasing ammonium (NH4 and methane CH4 gases into the air, resulting in loss of valuable nutrients and organic mass. This makes for angry neighbors, numerous flies, and loss of profits.

    Effective Microorgansisms Composting in Windrows, No Fly, Odor, or Leachate Problems.

    EM•1® Waste Treatment is compatible with numerous types of commercial composting systems (including in-vessel systems), and can be used to effectively treat green waste, livestock waste, food waste, and most other agricultural-industrial wastes that will be composted. EM•1® Waste Treatment can also be used at transfer stations for safe and effective odor control.

    How It Works

    Using EM•1® Waste Treatment can help reduce composting turning costs by as much as 80% and prevent anaerobic, odor-causing decay. The key to efficient composting is to have healthy decomposition constantly occurring throughout the pile. In all conditions, including low oxygen and anaerobic environments, EM•1® Waste Treatment facilitates healthy decomposition and increased production of stable organic matter particles (humus). Feed stocks treated with EM•1® Waste Treatment quickly develop structure and a more fluffy texture allowing oxygen to penetrate into the pile. Anaerobic pockets become aerated and the overall quality of the product is improved while reducing management time and cost. Microbial density and diversity improvements and increased nitrogen availability in composts treated with EM•1® Waste Treatment is discussed below.

    Research

    A trial was set up to examine the benefits of EM•1® Waste Treatment  for a commercial aerobic windrow green waste compost operation in Northern California that uses a method of composting that requires a tremendous amount of turning.

    The Finished Compost is Consistent and High Quality

    Lab analysis provided results that suggest the EM•1® Waste Treatment compost was significantly more mature and stable than the control. The EM•1® Waste Treatment compost had a C:N (Carbon to Nitrogen) ratio of 15:1 to a 18:1 C:N ratio for the untreated compost (control). Furthermore, the compost treated with EM-1® Waste Treatment contained 5 times more nitrate than the control. The NO2:NH3 ratio for the compost treated with EM•1® Waste Treatment was 16:1 compared to 3:1 for the control. The compost treated with EM•1® Waste Treatment more intensely cycled carbon to nitrogen and more efficiently converted organic nitrogen into nitrate. Microbial analysis confirmed and quantified the visible increase in microbial activity. The heterotrophic, actinomycetes, and pseudomonad groups had significantly greater populations in the compost treated with EM•1® Waste Treatment. The microbial diversity index for the EM-1® Waste Treatment compost was also greater than the control.

    BBC Labs Microbial Analysis Report Summary:

    Heterotrophic group

    EM•1® Waste Treatment

    Control

    120 Million

    36 Million

    Actinomycetes group

    EM•1® Waste Treatment

    Control

    16 Million

    2 Million

    Pseudomonad group

    EM•1® Waste Treatment

    Control

    6.5 Million

    0.45 Million

    Anaerobic group

    EM•1® Waste Treatment

    Control

    9.4 Million

    13 Million

    Application

    The following application recommendation are guidelines to producing high quality compost with less intensive management. Contact EM America for customer EM•1® Waste Treatment  composting programs that will meet your goals.

    Procedures:

    1. Apply EM•1® Waste Treatment as soon as the material is consolidated (or windrowed) and preferably before the material has become thermophillic (temperatures above 120 degrees F).
    2. These recommended rates of EM•1® Waste Treatment application are guidelines and may need to be adjusted for site-specific conditions and unique feedstocks. Activated EM•1® Waste Treatment should be used for all applications due to cost savings. Consult with EM America for specific commercial composting Activation instructions.

      Feedstock

      EM-1® Waste Treatment Application Rate per ton

      Application Timing

      100% Green Waste

      1 gal. Activated EM•1® Waste Treatment

      Day 1

      50% Green Waste/50% Food waste or other agricultural waste (i.e. livestock waste)

      2 gal. Activated EM•1® Waste Treatment  

      Day 1 (1 gal.) and Day 14 (1 gal.)

    3. Add EM•1® Waste Treatment to the water used to hydrate the feedstock. Try to minimize runoff. The material should then be turned for an even EM•1® Waste Treatment  application.  Dilution of EM•1® Waste Treatment will vary depending on total water volume needed to attain proper moisture.
    4. Turn (aerate) the compost once a month until maturity.
    5. EM•1® Waste Treatment can be applied at a low rate (1 liter/ton) when compost is mature to further increase microbial density and compost quality.

    MSDS

    EM•1® Waste Treatment

    PREPARED: 09/01/06

    PRODUCT NAME: EM•1® Waste Treatment

    PRODUCED BY:
    EMRO USA, Inc. dba EMRO USA Effective Microorganisms
    2440 N. Coyote Drive Suite 126
    Tucson, AZ 85745
    Phone: (520) 792-3143 Fax: (928) 563-1037>

    SECTION I - PRODUCT IDENTIFICATION
    GENERAL OR GENERIC NAME: Liquid Microbial Waste Treatment
    HAZARD RATING:
    HEALTH - 0 Normal Material
    FIRE - 0 Will not burn
    REACTIVITY - 0 Stable

    SECTION II - HAZARDOUS INGREDIENTS
    If present, carcinogens and chemicals subject to reporting are identified in this section:

    INGREDIENTS %(By Volume) Note

    No hazardous ingredients present; not hazardous to humans, animals or plants.

    SECTION III - PHYSICAL DATA
    BOILING POINT: >100 °C
    SPECIFIC GRAVITY: 1.2 (25°c)
    VAPOR PRESSURE: N/D
    SOLUBILITY IN WATER: Complete
    VAPOR DENSITY: Air = 1
    MELTING POINT: N/A
    % VOLATILE BY VOLUME: 0
    EVAPORATION RATE: Equal to water
    APPERANCE AND ODOR: Brown liquid; mild
    pH OF SOLUTION: 3.5

    SECTION IV - FIRE AND EXPLOSION INFORMATION
    FLASH POINT: N/A
    EXPLOSION LIMIT: 0
    EXTINGUISHING: N/A
    FIRE FIGHTING PROCEDURES: N/A
    SPECIAL FIRE & EXPLOSION HAZARDS: None
    HAZARDOUS DECOMPOSITION BYPRODUCTS: None

    SECTION V - HEALTH HAZARD DATA
    HEALTH HAZARDS: None
    CARCINOGENICITY: Non-carcinogenic
    EFFECTS OF CHRONIC OVEREXPOSURE: None
    PERMISSIBLE EXPOSURE LEVEL: None; see Section II
    PRIMARY ROUTES OF ENTRY: Skin contact, Eye contact, Ingestion, Inhalation
    SIGNS AND SYMPTOMS OF EXPOSURE:
    SKIN - None
    EYES - May cause eye irritation
    INHALATION - None
    INGESTION - May cause gas

    FIRST AID:
    IF ON SKIN - None
    IF ON EYES - Flush with fresh water
    IF INHALED - None
    IF INGESTED - Drink fresh water

    SECTION VI - REACTIVITY DATA
    INCOMPATIBILITY: None
    HAZARDOUS POLYMERIZATION: Will not occur
    HAZARDOUS DECOMPOSITION OR BYPRODUCTS: None; biodegradable
    STABILITY: Stable, not effected by freezing. No toxic fumes.

    SECTION VII - SPILL OR LEAK PROCEDURES
    IN CASE OF LEAK OR SPILL: Mop up with fresh water, sewer disposal
    WASTE DISPOSAL METHOD: Sewer disposal
    HANDLING AND STORING PRECAUTIONS: Store at room temperature
    OTHER PRECAUTIONS: Not recommended for human consumption

    SECTION VIII - PROTECTIVE EQUIPMENT TO BE USED
    RESPIRATORY PROTECTION: None
    VENTILATION: None
    PROTECTIVE GLOVES: Optional
    EYE PROTECTION: Safety glasses recommended
    PROTECTIVE CLOTHING: None
    WORK PRACTICES: Clean up spills immediately; floor will be slick

    Testimonial

    I've been meaning to write this letter for some time, to thank you for your help and for answering my questions regarding the use of Effective Microorganisms™ in our composting operation.

    An application rate of 100 gallons of Activated EM•1®; per 200 tons of freshly ground green waste has reduced compost odors, but what we found really impressive was that the application of Effective Microorganisms™ significantly increased the rate of decomposition. Additionally, the inoculation of the compost with Effective Microorganisms™ has also enhanced the quality of our finished product, and we have many customers who will purchase only the compost made by the City of Redding.

    Dennis Carvalho
    Solid Waste Supervisor
    City of Redding (California)
    Department of Municipal Utilities
    Solid Waste Utility

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